AT Excellence Engineering Blog http://www.atexcellenceengineering.co.in/blog/ Latest Products Fri, 21 Jan 2022 19:51:29 +0530 en-us http://www.atexcellenceengineering.co.in Applications of Hydraulic Block and Pneumatic Block in Industries http://www.atexcellenceengineering.co.in/blog/applications-of-hydraulic-block-and-pneumatic-block-in-industries_11501.htm Fri, 17 Sep 2021 15:35:38 +0530 <p style="line-height: 1.38; text-align: justify; background-color: #ffffff; margin-top: 12pt; margin-bottom: 0pt; padding: 0pt 0pt 12pt 0pt;" dir="ltr"><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Pneumatics and hydraulics have familiar applications in many works. Both work on following Pascal’s rule for generating motion or force. The main difference between these two techniques is the type of medium.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">For hydraulic applications, we use incompressible fluids whereas, in pneumatics, we prefer compressed gases. Here, you will have extensive knowledge of pneumatics and hydraulics block usages.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;"><strong>Overview of Hydraulic & Pneumatic Systems:</strong><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">Generally, we use hydraulic systems in huge force applications with accurate controlling while we prefer to have speedy and lightweight applications with pneumatic systems. While hydraulic blocks are made of steel, pneumatic components are easy to go with non-ferrous and plastic materials.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">Both operations follow similar working principles and functionalities. Here are some important considerations to mark out the best technique in your application.</span></p> <ul> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Consider the ambient and environmental factors in your work.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">While the hydraulic technique is quite expensive, it has more efficiency.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Industrial Hydraulic blocks utilise lesser energy as compared to pneumatics.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Pneumatic system can be directly plugged into the ring main while hydraulic needs power-packed installation.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">For high-pressure works, hydraulic is ideal.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">There is a more complicated design and repairing components for hydraulic systems.</span></li> </ul> <p style="line-height: 1.38; text-align: justify; background-color: #ffffff; margin-top: 0pt; margin-bottom: 0pt; padding: 0pt 0pt 12pt 0pt;" dir="ltr"><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;"><br /><br />Now, you are about to learn about pneumatics and hydraulics working principle with their major applications. Major mobile or stationary equipment is the outcome of either hydraulics or pneumatics. It is not possible to go through each application in detail.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">Some important and well-known applications are mentioned below.<br /><br /></span><strong><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">About Hydraulic Applications:</span></strong></p> <ul> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;"><strong>Industrial: </strong>For industrial tool controlling procedures, electro hydraulics is used. A fast and precise response is well expected by this process. Steelmaking, plastic processing, automated production, metal extraction, paper industries, machine tools, crushers, presses, loaders, textile types of machinery are some best examples of hydraulic blocks.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;"><strong>Mobile Hydraulics: </strong>Here, the system asks for manual controlling. Construction and building equipment as excavators, cranes, earthmoving tools, backhoe, irrigation system, tractors, tunnel boring, material handling, rail equipment are the best discoveries for mobile hydraulics.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;"><strong>Automobiles: </strong>There are more interesting applications as far as the automobile industry is concerned. Most of this work is based on the hydraulics principle. Shock absorbers, power steering, brake, windshields are some best examples of hydraulic-based vehicles. Two-post & four-post phenomena are useful as lifting applications for inspecting and servicing damaged vehicles.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;"><strong>Marine Applications: </strong>Hydraulics plays its part in controlling the ships and maintaining stable operations. Stern and bow thrusters, steering gears, engine rooms with jacks & pumps, hatch covers, winches, cranes, mooring drums are the main topics for marine applications.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;"><strong>Aerospace Applications: </strong>Rockets, airplanes, spaceships launch on hydraulic systems. It is mainly preferable for wing adjustment, extension & retraction of gears, closing or opening of doors, steering, brake, etc.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;"><strong>Mining: </strong>Hydraulics has been the main tool behind the emergence of advanced mining systems. It is crucial to know the location of unused oils or gases below the earth's surface and hydraulic blocks are quite useful in that. For doing this, sand, water, and other additives are mixed to create a huge pressure and fill in the cracks.<br /><br /></span></li> </ul> <p style="line-height: 1.38; text-align: justify; background-color: #ffffff; margin-top: 0pt; margin-bottom: 0pt; padding: 0pt 0pt 12pt 0pt;" dir="ltr"><strong><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">About Pneumatic Applications:</span></strong></p> <p style="line-height: 1.38; text-align: justify; background-color: #ffffff; margin-top: 0pt; margin-bottom: 0pt; padding: 0pt 0pt 12pt 0pt;" dir="ltr"><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">There are many pneumatic applications that we hardly know.</span></p> <ul> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Automobile: This industry uses the pneumatic system for filling up compressed air in vehicle tires, vehicle painting, tire changing, heavy vehicles’ braking, and many other operations.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Transportation of goods: Pneumatics is the case study to do some improvement in good transportation inside the company shelves. There is a push button to put the goods onto the moving belt.</span></li> <li><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Industrial Process: Material drilling, handling, filling, sawing, clamping, packaging, shifting are general applications of the overall pneumatic system.<br /><br /></span></li> </ul> <p style="line-height: 1.38; text-align: justify; background-color: #ffffff; margin-top: 0pt; margin-bottom: 0pt; padding: 0pt 0pt 12pt 0pt;" dir="ltr"><span style="font-size: 10pt; font-family: Arial; color: #333333; background-color: transparent; font-weight: 400; font-style: normal; font-variant: normal; text-decoration: none; vertical-align: baseline; white-space: pre-wrap;">Hence you have got a brief overview of the major hydraulic applications. <a href="https://www.atexcellenceengineering.co.in/hydraulic-blocks.htm">Industrial Hydraulic Block Manufacturers</a> have a long way to pass with major changing markets and shape the industries to do any operations at our will. There are several other trends of pneumatics as well to do good for future growth.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">While considering current trends, we should not forget that within the next century we will have a scarcity of resources. Hence, we must be ready with some energy-efficient systems. By hook or crook, all these things will directly start with the component level modification. Many codes and standards are still in the bay while we are considering mass machines for the current scenario.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">The importance of backup systems and industrialised resources are the talk of the cities. Hence, we should not waste it in any way, rather than following some important tools to develop a new instance of hydraulic as well as pneumatic applications.<br /><br /></span><span style="background-color: transparent; color: #333333; font-family: Arial; font-size: 10pt; white-space: pre-wrap;">You will know more detail after the brief discovery and invention of new tools in this decade.</span></p> Some Important Info About Lathe Machine Job Works http://www.atexcellenceengineering.co.in/blog/some-important-info-about-lathe-machine-job-works_11720.htm Wed, 27 Oct 2021 19:48:11 +0530 <p style="text-align: justify;">After the significant industrial revolution, industrial development and mass production are booming to cope up with global demand. It has supported technological advancements and fast-paced evolution as well.<br /><br /></p> <p style="text-align: justify;">The contribution of lathe machines must be the backbone for further developments and advancements. Here everything is highlighted about automation with the expected integration of lathe machines.<br /><br /></p> <p style="text-align: justify;"><span style="font-size: medium;"><strong>About Lathe Machines:</strong></span></p> <p style="text-align: justify;">Lathe machines are very simple machines for performing many operations to produce different workpieces. Machines are indulged in the operations of facing, cutting, knurling, drilling, etc.<br /><br /></p> <p style="text-align: justify;">The process is initiated by fixing and securing the machined pieces in the respective lathe machines. After switching on the machines, we get stationary tools by cutting the pieces. The process of machining is very flexible by rotating this workpiece against the tool bit. Hence, the wedges are removed, and we get the reshaped material with the expected design.<br /><br /></p> <p style="text-align: justify;">Workpieces may be of metal or wood inLathe Machine Job Works. Lathe machines may be categorised based on the material and machining technique. We can see the features for accepting multitasking through various tooling capabilities.<br /><br /></p> <p style="text-align: justify;">There are many applications as per the purpose and size. Attachments in these machines will have added specialty, functionality, and other capabilities. We will find special favour with accurate dimensions, created parts, and unique features for serving different projects.</p> <p style="text-align: justify;">Hence, it is vital to machine with versatile usage. It has been a cornerstone for various revolutions from the automotive industry to aviation. Some historical significance is also associated with it.<br /><br /></p> <p style="text-align: justify;"><strong><span style="font-size: medium;">Lathe Machine Types:</span></strong></p> <p style="text-align: justify;">Lathe machines are true examples of extraneous effort with novel inventions and new technologies. It has revolutionised various machines with some specialization and higher accuracy.<br /><br /></p> <p style="text-align: justify;">The growing demand for higher efficiencies and mass production is due to the advanced design and boosted innovations. We may get specific precautions and precisions as well with special support.<br /><br /></p> <p style="text-align: justify;">The following type of machines are among top users and manufacturers:</p> <p style="text-align: justify; padding-left: 30px;">• Speedy lathe machines</p> <p style="text-align: justify; padding-left: 30px;">• Engine or Centre lathe machines</p> <p style="text-align: justify; padding-left: 30px;">• Toolroom machines</p> <p style="text-align: justify; padding-left: 30px;">• Capstan lathes</p> <p style="text-align: justify; padding-left: 30px;">• Bench lathes</p> <p style="text-align: justify; padding-left: 30px;">• CNC Lathe Machines</p> <p style="text-align: justify; padding-left: 30px;">• Automated Machines<br /><br /></p> <p style="text-align: justify;"><strong><span style="font-size: medium;">Components of Lathe Machines:</span></strong></p> <p style="text-align: justify;">For understanding the proper functioning and operation of lathe machines, you first know about their components. The main principle of working in the rotation of the workpiece against some fixed tools and other controllable.<br /><br /></p> <p style="text-align: justify;">We use lathe machines for getting specific purposes like tapering, turning, form cutting, screw cutting, dulling, facing, spinning, drilling, polishing, and grinding. Different components will have featured specializations and some basic functionalities.</p> <p style="text-align: justify;"><br /><br /><strong><span style="font-size: medium;">Control Levers of Lathe Machines:</span></strong></p> <p style="text-align: justify; padding-left: 30px;">1. Lever for changing spindle speed: It is held on the upper spindle speed box. Some levels are associated with the front wall on the same axis.</p> <p style="text-align: justify; padding-left: 30px;">2. Lever for orienting thread: It is also held on the front wall axis in the spindle gearbox.</p> <p style="text-align: justify; padding-left: 30px;">3. Lever for managing transmission ratio in cross & carriage slide: It has resided on the same lever axis.</p> <p style="text-align: justify; padding-left: 30px;">4. Thread kind: It is for the upper thread gearbox.</p> <p style="text-align: justify; padding-left: 30px;">5. Feed rate: These are also held in the front wall.<br /><br /></p> <p style="text-align: justify;">Apart from this, we have a lever for feed direction, nut engagement, clutch lever, quill fixation, chuck guard, etc.<br /><br /></p> <p style="text-align: justify;"><strong><span style="font-size: medium;">Control Specifications and Other Specifications of Lathes:</span></strong></p> <p style="text-align: justify;">The control variables are differed based on the utilisation of lathe machines. Most of the parameters are still the same on various models.<br /><br /></p> <p style="text-align: justify;">We must be aware of control parameters for operating & running these machines. If these are not in place, we may experience malfunctioning and other problems as well. The operator is the person who takes the responsibility for designing and shaping the workpieces.<br /><br /></p> <p style="text-align: justify;">The operator uses different control variables to adjust the feed for guarantying the correct machining process. The specifications are there as per the project personalisation and other works.<br /><br /></p> <p style="text-align: justify;"><span style="font-size: medium;"><strong>Basic Operations:</strong></span></p> <p style="text-align: justify;">The operations are straightforward. You should hold on to the safety features along with working sets. The cutting operation must be set up before the machine designing. The left side is for compound rest. The holder must hold the piece tight and then it is ready to get its shape.<br /><br /></p> <p style="text-align: justify;">You must securely attach this for different dimensional adjustments. The cutting point would be on central height. Secondly, the next process is termed mounting with proper alignment. You must keep the gaps very clean to skip any malfunctioning and further trouble in production.<br /><br /></p> <p style="text-align: justify;">All these procedures are perfectly caught up in <a href="https://www.atexcellenceengineering.co.in/lathe-machining-job-work.htm">Lathe Machine Job Works in Gujarat</a>. Next, place everything including tailstock to keep the operations easy and on track.<br /><br /></p> <p style="text-align: justify;">For more knowledge about lathe machines, you should keep these articles in your eye.</p>